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RUBY Gain

Continuously analyze production parameters to ensure consistently high film quality

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At a glance

Advantages

  • Continuously supervise your live production processes to ensure production conforms to specifications
  • Configure RUBY Gain specifically for your production by stepping through the guided setup process
  • Define set points and process limits for your products automatically based on past production data
  • Use smart import and recognition features to recognize your products automatically

Applications

  • All W&H extrusion lines

Product information

Continuously analyze production parameters to ensure consistently high film quality

RUBY Gain supports your ongoing production on every machine and lets you continuously learn from past productions. Real-time triggered machine alerts avoid scrap production, increase film quality and improve production efficiency.

RUBY Gain analyzes your film structure to detect different products. For each of your products, it automatically suggests parameter limits for all relevant production parameters based on

  • historical production data
  • W&H process know-how
  • proven data analytics

Continuously monitoring these parameter limits, RUBY Gain always hints the right points to look at – for operators at the shop floor as well as for process engineers and quality management in the office.

Use cases for RUBY GAIN

1. Monitoring to detect good production

  • Continuously monitor parameter limits
  • Limit violations shown in RUBY and PROCONTROL
  • Know exactly when good production starts
  • Reduce startup-waste

2. Recommendation of correct parameter settings

  • Define limits for important parameters per product
  • Continuously monitor parameter limits
  • Get notified about wrong parameter settings so they can be corrected
  • Reduce changeover waste

3. Post-production analysis to identify hidden problems

  • Define limits for important parameters per product automatically
  • Analyze limit violations offline
  • Identify and resolve underlying problem
  • Ensure film consistency and improve film quality

4. Traceability of roll data

  • Easily access production data and lab data for every roll
  • Analyze abnormalities in production of specific roll
  • Define new limits based on learnings to increase film quality in future production runs

One-Pager RUBY Gain

Extrusion by W&H

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